From: Allan Wright <aew@...>
Date: Thursday, January 16, 2003 1:57 PM
Subject: Re: [BugHLG] Tail Group Question
Date: Thursday, January 16, 2003 1:57 PM
Subject: Re: [BugHLG] Tail Group Question
> I have been wanting to build a Bug for a while and have a quick question. I have the designs for the cruciform tail group ready to go and was wondering what might be used to "toughen" up the balsa. It says to use 1/16", but it seems like it needs something to stiffen and harder up the wood for a slightly more robust tail group. I was thinking of thinning out some white glue and painting it on then giving it a light sanding, is this necessary?
I haven't made the (+) tail on any of my bugs, but here's a technique that
I've used to toughen up 1/16 sheet flying surfaces.
cut 2 pieces of 2-ounce fiberglass cloth, a little bigger than the surface
to be strengthened. Spray lightly one side of each piece of cloth with
3-M Super 77 spray adhesive. Apply the cloth to the surface making sure
that it's nice and smooth and the part is not in tension (warped) at
all. Mix some 30-minute finishing epoxy (I use
Z-poxy, but Wes systems, etc. is fine.) Squeegee some epoxy onto the
cloth, then squeegee as much as you can out of the cloth.
Place a sheet of wax paper onto a flat surface, then the piece of glassed
balsa, then another piece of wax paper, then a piece of 1/4" plywood. The
good aircraft kind with no grain to the surface. Then weight down with a good
weight, like several cinder blocks - you want 20 lbs. or so.
Let cure a couple hours. When you're done you'll need to trim the excess cloth
from the part and sand the edges round/square/tapered as necessary.
Always do both sides of any part at once or you'll end up with a potato
chip. Also be sure to let the part fully cure - I go 4 times the cure time
rated on the epoxy, overnight if possible.
If you want a lighter surface with less added strength, you can use
.75 oz. cloth, but at that point you're not much stronger than a good
application of monokote.
Al
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Allan Wright Jr. | Without love life's just a long fight - Southside
University of New Hampshire +--------------------------------------------------
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